Old Oil Equipment Update to Intelligent Oil Production Line

Project Background

The food company is a leading edible oil producer in the domestic market, with products distributed nationwide and exported to several international markets. With rising market demand, the company aimed to old oil equipment update, upgrade its production technology to increase capacity, meet growing demand, and optimize energy consumption to reduce costs.

Challenges

1. Capacity Constraints: The company’s existing production line was outdated with low automation levels, unable to meet the current high-volume demand.
2. High Energy Consumption: The old production process consumed large amounts of energy, increasing production costs and reducing competitiveness.
3. Manual Operation Risks: The traditional production line required significant manual intervention, leading to unstable production efficiency and difficulties in quality control.

Solution

After thoroughly understanding the client’s requirements, we designed and installed a fully automated intelligent oil production line, equipped with the latest smart control system and energy-efficient equipment. The solution was customized to meet the client’s specific process needs. Key components of the solution included:

• Intelligent Production Control System: Enabled real-time monitoring and automatic adjustments throughout the production process, ensuring stability and efficiency.
• Energy-Efficient Equipment: The new equipment reduced energy consumption, cutting it by 30% compared to the old system.
• Full Automation: Significantly reduced the need for manual intervention, minimizing human errors and enhancing production precision.

Results

Three months after implementation and fine-tuning, old oil equipment update to the intelligent production line is now fully operational, delivering impressive results:

1. 30% Increase in Capacity: The new automated equipment significantly boosted production speed, enabling the client to meet market demand more efficiently.
2. 20% Reduction in Energy Consumption: Optimized equipment and processes have reduced energy usage, helping the client lower production costs.
3. Improved Operational Efficiency: The fully automated system reduced manual labor, minimized human error, and enhanced product consistency and quality stability.

Client Feedback

The production manager of the food company praised the partnership: “The new intelligent oil production line has not only helped us break through our capacity constraints but has also effectively reduced production costs. The automation has greatly reduced human errors and ensured the stability of our product quality. We are very grateful to your company for providing such a professional solution and technical support.”